-
+86-18137772209
-
01, Prom. Shabei Cluster, Shenqiu County, Prov. Henan
+86-18137772209
01, Prom. Shabei Cluster, Shenqiu County, Prov. Henan
The vertical fryer-steamer of the ZCL series is the main equipment for the preliminary preparation of oilseed raw materials in vegetable oil mills. It can be used as equipment for conditioning oilseed raw materials by heating and adding water to soften the raw material, which ensures the quality of the subsequent flattening operation and avoids the material sticking to the rollers or crushing the raw material into powder during flattening.
The vertical fryer-steamer of the ZCL series is the main equipment for the preliminary preparation of oilseed raw materials in vegetable oil mills. It can be used as equipment for conditioning oilseed raw materials by heating and adding water to soften the raw material, which ensures the quality of the subsequent flattening operation and avoids the material sticking to the rollers or crushing the raw material into powder during flattening. The flakes must also be roasted and steamed in this equipment to control the temperature and humidity to meet the technological requirements of the oil extraction process. Roasting and steaming flakes in a fryer-steamer allows you to increase oil yield and improve the quality of raw oil.
1. The ZCL series vertical fryer-steamer features rational design, reliable operation, a full range of standard sizes and large daily output. Occupies a small area and consumes little energy. It is convenient to operate, maintain and repair, and has low operating costs.
2. After frying and steaming in this equipment, the finished flakes acquire plasticity and resistance that meet the requirements of pressing in an oil press, which increases the yield of oil from the raw material.
3. The temperature in the fryer-steamer is easily regulated, humidity is conveniently controlled, the height of the material layer is automatically maintained - all this provides significant ease of operation.
4. Smooth transmission, low noise, safe operation.
The ZCL series vertical fryer-steamer consists of a boiler body, a humidifying device, a mixing device, a material layer control device, an exhaust device, a gearbox and other components.
1. The boiler body is the main unit of the fryer-steamer. The design of each boiler tier is basically the same and includes a side steam jacket, a bottom steam jacket (both are steam jackets), a discharge port, a steam outlet and an inspection hatch. The lower tier of the boiler does not have a discharge opening, but is equipped with an adjustable outlet gate.
2. Humidifying device: This machine uses nozzles to spray water or steam to moisten the flakes. On the upper tier of the boiler there is a pipe for spraying water, on the lower side of which, facing the bottom of the boiler, there are numerous holes with a diameter of 2–3 mm. Or, a steam spray pipe is installed under the upper tier scraper, rotating with the scraper, which allows water or steam to be evenly distributed over the flakes. The valve regulates the spray intensity to achieve the required degree of moistening of the flakes and provide a deep steaming effect.
3. Mixing device: for uniform frying and steaming of flakes, each tier of the boiler is equipped with mixing scrapers. The scraper is a narrow elongated steel plate welded to a square scraper holder, which is attached to the main shaft using a key and bolts and rotates with it. The scrapers are installed at a certain angle to the bottom of the boiler, usually 30°, which ensures complete turning of the flakes. In addition, the scrapers in each tier of the boiler are installed in a staggered pattern, with a uniform angular displacement, which avoids load concentration.
4. Automatic gate: The automatic gate is used to regulate the amount of material in the boiler and is capable of automatically changing the flow depending on the level of material in the boiler. When there is little material in the boiler, the gate automatically opens, increasing the flow. When there is too much material, the gate automatically closes or closes completely, reducing or stopping the flow. Thanks to the opening and closing of the automatic gate, the height of the material layer in the boiler is automatically maintained at a given level. The automatic gate has an arc-shaped steel plate called the locking plate and another arc-shaped steel plate at the bottom called the support plate. Using a flange, they are adjusted and fixed, which allows you to adjust the height of the material layer in the boiler. The locking plate and the support plate maintain a certain relative position, are installed through a bushing on the indicator axis and are attached to the bottom of the upper tier of the boiler, which provides flexibility for turning the gate. When the support plate is pointing vertically downwards, the gate is fully open, the flakes are continuously poured out of the feeding hole, the amount of material gradually increases, the material layer is constantly rising; at this moment, the layer of material picks up the support plate, causing the pointer axis to rotate clockwise, which leads to the gradual closing of the discharge hole by the locking plate. When the layer of material reaches a predetermined height, the support plate is raised to a certain position, the locking plate completely blocks the discharge hole, and the feed stops. In addition, in accordance with technological requirements, it is possible to adjust the relative position of the support and locking plates by changing the height of the material layer in the boiler. A material layer indicator is installed on the brazier, rotating along with the indicator axis and showing the level of the material layer in the boiler.
5. Driving device: The machine is equipped with a bottom drive, consisting of an electric motor, a clutch and a reducer. The electric motor drives the gearbox through an elastic coupling; after changing the direction and reducing the speed in the gearbox, rotation through a rigid coupling is transmitted to the main shaft of the fryer-steamer. The main shaft rotates the mixing scrapers, which turn the flakes, ensuring they are evenly heated.
6. Exhaust device: each tier of the boiler body is equipped with steam outlets connected to exhaust pipes. Water vapor released during roasting and steaming of flakes is removed through exhaust pipes outside the workshop, maintaining the cleanliness of the production area.
| Parameter name | ZCL120X3 | ZCL120X5 | ZCL150X5 | ZCL180X5 | ZCL210x5(6) | ZCL250X5(6) | ZCL300x5(6) |
| Productivity, t/day (cotton seeds) | 7–10 | 15–20 | 25–30 | 40–50 | 60–70 | 80–100 | 150/200 |
| Design pressure, MPa | 0.66 | 0.66 | 0.66 | 0.66 | 0.66 | 0.66 | 0.66 |
| Design temperature, °C | 168.2 | 168.2 | 169.6 | 169.6 | 164 | 164 | 164 |
| Working pressure, MPa | 0.54 | 0.54 | 0.54 | 0.54 | 0.54 | 0.54 | 0.54 |
| Working environment | Saturated water vapor | Saturated water vapor | Saturated water vapor | Saturated water vapor | Saturated water vapor | Saturated water vapor | Saturated water vapor |
| Volume, m³ | 0.33 | 1.55 | 0.65 | 1.31 | 1.99 | 2.7(3.24) | 3.9(4.68) |
| Heating area, m² | 5.7 | 9.5 | 14.15 | 19.4 | 25 | 34.24(41.09) | 57.5(69) |
| Boiler internal diameter, mm | Ø1200 | Ø1200 | Ø1500 | Ø1800 | Ø2100 | Ø2500 | Ø3000 |
| Number of tiers | 3 | 5 | 5 | 5 | 5 | 5(6) | 5(6) |
| Main shaft rotation speed, rpm | 32 | 32 | 32 | 32 | 32 | 20 | 18 |
| Gear ratio | 1:22.5 | 1:22.5 | 1:30 | 1:30 | 1:30 | 1:48.5 | 1:53 |
| Installed electric motor | Y160M-6 7.5 kW | Y160M-6 11 kW | Y200L1-6 18.5 kW | Y200L2-6 22 kW | Y225M-6 30 kW | Y250M-6 37 kW / Y280S-6 45 kW | Y280S-6 45 kW / Y280M-6 55 kW |
| Overall dimensions (L×W×H), mm | 1840×1440×2530 | 1840×1440×3450 | 2175×2075×3850 | 2774×2300×4250 | 2900×2440×4250 | 3300×2800×4678(5328) | 3800×3300×4678(5328) |
| Weight, kg | 2130 | 3150 | 5850 | 7200 | 9400 | 12200(13800) | 19800(21800) |
Oil-to-oil heat exchanger: This design uses cold oil to cool hot oil, while hot oil heats cold oil, saving energy and improving operating efficiency.
The 6YY series automatic hydraulic oil press, newly developed and produced by our company, is mainly designed for processing oilseeds such as peanuts, soybeans, rapeseed, tea tree seeds, walnuts, olives, avocados, sunflowers, castor beans, sesame, corn germs, flax seeds, etc.
The disc huller is also called the notched plate huller. It has a wide range of applications: it is intended mainly for dehulling cotton seeds, but can also be used for crushing other oilseeds (peanuts, soybeans, as well as oilseed cake and germ).
This machine is an ideal filter equipment for separating solid and liquid phases in production processes in industries such as oil and fat, chemical, light, food, pharmaceutical and other industries.
Applications: soybeans, rapeseed, cotton seeds, sunflower seeds, tea seeds, flax seeds, castor bean seeds, palm kernels, walnuts, Yuanbao maple seeds (Acer truncatum) and others.
Model ZY24(202-3) screw pre-pressing oil press is a continuous pre-pressing equipment suitable for use in small and medium-sized vegetable oil refineries using the "pre-pressing-extraction" technology or double pressing after pre-pressing.
YZYX series screw oil press is a large-size product developed by our company to meet the development needs of the oil and fat industry based on the continuous synthesis of practical production experience.
Applications: soybeans, rapeseed, cotton seeds, sunflower seeds, tea seeds, flax seeds, castor bean seeds, palm kernels, walnuts, Yuanbao maple seeds (Acer truncatum) and others.
Equipped with an advanced crash protection system. Using a dial on the hydraulic cylinder, you can precisely adjust the gap between the rollers and the thickness of the resulting flakes, which guarantees high quality and uniform flattening.
The ZX252 screw oil press is a large continuous screw oil press specially designed for oil and fat industries that choose cold or low temperature pressing technology.
BASB series stainless steel frame filter press can be used with a variety of filter materials such as filter paper, filter paper, filter membranes and others, both thick and thin, and is used for coarse filtration, fine filtration, microfiltration, sterilizing filtration and other liquid media purification processes.
The EXP series universal type extruder (hereinafter referred to as the extruder) is primarily designed for the production of two types of raw materials in the feed industry: extruded full-fat soybean meal and corn meal.
YZYX series screw oil press is a large-size product developed by our company to meet the development needs of the oil and fat industry based on the continuous synthesis of practical production experience.
The YZ/XZ28 model screw oil press is one of the largest domestic devices for continuous preliminary and single final pressing. It is widely used for extracting oil from high-oil raw materials such as cottonseeds, rapeseed, tung seeds, corn germ, sunflower, peanuts, etc.
Our company's fully automatic hydraulic oil press is a small-sized oil press with the simplest operation, highest oil yield and the least need to replace wear parts among mechanical oil presses.
The YPSG series crusher is a specialized equipment that uses upper and lower pairs of toothed rollers. Material with large particles is subjected to a sequential two-fold combined action of compression and shear, as a result of which it is divided into small particles that meet technological requirements. Particularly suitable for crushing soybeans, peanuts, soybean meal and other similar materials.
